The heat sink for Solar light

die cast aluminum parts top and inside
Our suggest solution:

● Add 4pcs 3mm reinforcing ribs on the top (No#1,2), 6pcs 2.5x3mm reinforcing ribs and 2pcs reinforcing rings at the bottom inside (No#3)
● Change the 1.5x45 degree chamfer to radius 3

Customer decision:

● Considering the costs, customer accept
● Add 3 reinforcing ribs on the top, and 1 pc reinforcing ring
● Change the 1.5x45 degree chamfer to radius 3

die casting defects and suggest solutions
die casting defects and solutions decision
custom die casting defects and solutions
Original structure from Customer:

● Wall thickness only 2.4mm  with out any ribs ,which is unable to sustain the heavy weight
● Redius is too small to cause easily broken

Communication problem:

● Provided Suggestion & rejected by Client because of increased costing
● Received complain about safe risk from Consumer after shipments

die cast metal parts sample bottom
die cast metal parts sample top
die cast metal parts sample testing
die cast metal finished products
Problem solving:

● Good result of heat dissipation capability
● Resolved the safety risk problem
● Strengthen loading weight capacity
● Improved the product quality

Testing result:

● Can sustain 100kg weight
● Wag from side to side for 15days
● 360 days without broken